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Product Prototypes:

Cryscade™ photosensitive organic thin films produced by solution-processed technology (currently in optimization)
new proprietary organic materials for solar cell applications (initial synthesis underway)
a low-cost fabrication process for an organic solar cell (engineering is underway)
a new generation organic solar cell with target efficiency over 30% based on a molecular pn-junction arrangement for charge separation on the molecular level with segregated transport of negative and positive charges to corresponding electrodes (development and tests are in progress)

Organic (or dye-sensitized) solar cells, together with thin film technologies, are currently considered to be the main candidates to capture the market share from traditional crystalline silicon solar cells. The variety of organic compounds provides an opportunity to meet different demands on the solar cell properties either mechanical and chemical, or optical and electrical, in order to adjust them to the particular needs.

Cryscade™ photosensitive organic thin films have been developed with the aim to increase the power conversion efficiency of organic photovoltaic devices. The films are produced via an optimized Cascade Crystallization process from polycyclic organic compounds with conjugated -system, allowing devices to be created with practically unrestricted surface area. The process involves chemical modification to impart amphiphilic properties to the molecules, and three steps of ordering during formation of the crystalline film: 1) stacking of amphiphilic molecules in supramolecules; 2) deposition of a solution of supramolecules onto a substrate; 3) drying/crystallization.

The films exhibit strongly anisotropic optical absorption. Their conductivity, anisotropic as well, may be several orders higher comparing to amorphous organic semiconducting films and reach the values up to 0.1 S/cm. There is a strong correlation between absorption and photoconductivity of the films.

Photoconductivity and transmission spectra of Cryscade™ photosensitive organic thin film prepared by the solution-processed technology

Cryscade offers a new inexpensive organic material and a low-cost fabrication process for an organic solar cell. The opportunity to engineer optimal materials with high environmental stability for solar cell manufacturing and to optimize device efficiency to over 50% brings a business opportunity to capture a market share and expand the market itself. Cryscade’s unique patented fabrication technology allows the layers of photovoltaic material to be printed on glass or plastic substrate at room temperature.

The main competitive advantages include low cost (~3-4 times less per square meter than traditional silicon cells), full coverage of the sun spectrum and direct path to scalable large volume manufacturing. The latter is an important advantage over competing technologies– thin films, where high-temperature material deposition and/or vacuum fabrication processing often prevent successful transition from a lab prototype to scalable manufacturing.

Development process